Food Industry Vacuum Emulsifying Mixer Machine for Mayonnaise Jam

Quick Detail

Description

Our Vacuum Food Mayonnaise Emulsifying Mixer is an advanced industrial machine designed to produce high-quality mayonnaise and other emulsified food products. This mixer operates under a vacuum, which significantly enhances the emulsification process by reducing the presence of air bubbles, resulting in a smoother and more stable final product. The vacuum environment also helps in preserving the freshness and extending the shelf life of the mayonnaise by minimizing oxidation.

This machine is constructed from high-grade stainless steel, ensuring durability, ease of cleaning, and compliance with stringent food safety standards. Its user-friendly design includes features such as automated ingredient feeding, easy discharge of the finished product, and a built-in cleaning system, reducing downtime and improving overall efficiency. The mixer is versatile, suitable for producing a wide range of emulsified products beyond mayonnaise, including dressings, sauces, and creams.

Working process

Prepare:

1. install the vacuum mixer machine at factory

2. connect the electric wires

3. connect the water inlet pipe and outlet pipe

4. fill water into the jacket

5. to check the direction of the vacuum motor, the homogenize motor are clockwise or not when you turn on the machine. the homogenize has the mechanical seal so it can not work without product.

6. if the vacuum pump is water type, must connect the cooling water for the vacuum pump, otherwise it is broken, if it is dry vacuum pump, no need connect the cooling water inlet .

7. to check all the valves, meters, heater are work under good condition or not

8. to check the temperature is correct or not

9. the pressure inside tank not more than 1 bar.

10. Test the machine step by step, slowly and slowly

Operation:

1. fill raw material into the oil water and water tank,

The material which is dissolved into oil, then fill into oil tank,

The material which is dissolved into water, then fill into the water tank

2. Heat the water tank and oil tank, mix the raw material

After complete mix

3. Turn on the vacuum pump, suck the raw material from oil tank and water tank to main pot , then turn on the mixing and homogenize according to your program.

after finish the product , can discharge the finished product from the bottom by gravity or by transfer pump or by compressed air, or you can pour out by hand wheel. If you have vacuum inside tank, you can release the vacuum first by filter.

Specifications

Applications

Vacuum emulsifiers find extensive applications across various industries due to their versatility and effectiveness in mixing and emulsifying a wide range of substances.

1. Cosmetics and Personal Care: creams, lotions, serums, and other skincare and hair care products.

2. Pharmaceuticals: pharmaceutical creams, ointments, gels, and suspensions.

3. Food and Beverage: sauces, dressings, mayonnaise, and other food products that require stable and uniform texture.

4. Chemicals and Petrochemicals: various specialty chemicals, paints, coatings, adhesives, and lubricants

5. Biotechnology and Life Sciences: biopharmaceutical manufacturing, cell culture media formulation, vaccine production, and biochemical research